Industrial & Manufacturing
The adoption of advanced manufacturing systems and Industry 4.0 technologies depend on more real-time sensor and measurement data to drive efficiency and performance gains in industrial processes.
Luna's terahertz and fiber optic sensing technologies equip manufacturers and engineers with the tools needed to optimize processes. Real-time and reliable, T-Gauge terahertz systems monitor difficult parameters such as multilayer thickness and density with speed and accuracy. Luna's , ODiSI delivers high-definition temperature mapping capability using fiber optic sensing, resulting in more data and information for process characterization and optimization.
- Industrial process control
- Non-destructive testing (NDT)
- Imaging through material
- Multilayer thickness monitoring
- Spectroscopic measurements
- Thermal mapping
- Distributed temperature monitoring
- Quality control
Explore Key Solutions below for examples of how Luna systems are helping manufacturers improve their processes and products.
Thickness and Density Measurements for Process Control
Products constructed with different materials, multiple layers, coatings, paint and adhesives can create measurement challenges to manufacturers who must ensure quality and consistency. Manufacturers that rely heavily on thickness, weight and density measurements for process control often need more precise methods to ensure consistency than provided by x-rays, infrared scanners, nuclear sensors, lasers or other methods. Terahertz sensors can measure density, basis weight, structural integrity, single and multilayer thickness, and product uniformity.
Measuring Mutilayer Thickness for Quality Control
Terahertz rays can penetrate most common materials without substantial attenuation. By reflecting the terahertz pulse off of a liquid sample, for example, the presence of biological contamination in an aseptically packaged product can be detected. Using terahertz scanning, it is possible to image objects while still inside the container. Tablets can be examined for weight conformity while inside their blister packs, and powdered antibiotics can be non-destructively examined inside their packages for contaminants.
Building full scale processing plants for refining or processing chemicals is an expensive and risky endeavor. Processes must be fully optimized before ground is broken and investments are made. Fiber optic temperature sensing is the ideal solution for measuring the temperature gradients and phase changes within the many heat exchangers and reactors used in chemical processing. Fiber optic sensors are also corrosion proof and induce no source of ignition.
Terahertz Gauging and Imaging
High-Definition Distributed Fiber Optic Sensing
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In-Situ Temperature Monitoring for Better Thermoplastic Welding
Reliable bonding and joining of thermoplastic materials is a challenging and critical requirement. New in-situ monitoring technologies, based on high-definition distributed fiber optic sensors, are being used to provide real-time data for improved closed-loop control for induction welders.
CMIWS Develops Innovative Automotive Pressure Testing Method
See What You’ve Been Missing with HD Fiber Optic Sensing
High-definition fiber optic sensing (HD-FOS) delivers new cutting-edge measurement capabilities and data not available with other technologies. This webinar will provide an overview of how HD-FOS works, where it can be applied, and how Luna’s ODiSI system can provide unprecedented data and insight.
Luna Innovations Acquires New Ridge Technologies
Using Terahertz Technology to Measure Total Thickness of Manufacturing Materials
Acquisition Creates a New Fiber Sensing Powerhouse
TeraMetrix Demonstrates Simultaneous Measurement of Online Tire Ply Thickness and Cord Balance at Tire Tech 2019
Luna Innovations Acquires OptaSense
Terahertz Gauges Provide High Precision Measurements for Industrial Applications
This webinar describes how Luna's terahertz-based systems deliver real-time process measurements of multi-layer thickness and density that help manufacturers save raw materials and improve quality control.